PNEUMATIC CONVEYING SYSTEM
TYPES OF PNEUMATIC CONVEYING SYSTEMS
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WIJAY designs and engineers many different types of pneumatic conveying systems for bulk ingredient handling, each uniquely designed for specific projects. Depending on the required materials and the distances from storage to production, WIJAY will custom design the best possible pneumatic conveying solution. Each pneumatic conveying system optimizes efficiency while minimizing contamination risk and ensuring material integrity throughout transfer. WIJAY ’s product lines include:
Positive Pressure Conveying System
One feed point to multiple destinations. Higher solid-to-gas ratio, smaller pipes, ideal for plant-wide distribution. Routing 1 → Multiple points Pressure Positive pressure Best for Distribution networks
Negative Pressure Pneumatic Conveying
Multiple pick-up points to a single destination. Self-contained, dust-safe. Perfect for multi-silo or multi-source operations. Routing Multiple → 1 point Pressure Up to -0.5 bar Best for Collection / Safety
Dense Phase Conveying System
Low-velocity, high-pressure plug flow. Ideal for fragile, abrasive, or blended materials where product integrity matters. Velocity: 1–10 m/s Pressure: Up to 6 bar Best for: Fragile / Long distance
Dilute Phase Conveying System
High-velocity suspension flow. Economical, flexible, ideal for non-fragile powders and short-to-medium distances. Velocity: 15–30 m/s Capacity: High throughput Best for: Powders / Economy
WHY CHOOSE WIJAY SYSTEMS
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Wijay Systems engineers, designs, and manufactures quality pneumatic conveying systems for multiple industries. From handling food ingredients to the most abrasive dry chemicals on the market, we provide solutions to keep your line moving. Whether you need a complete transfer system or just key components, we are your single source for material handling. Explore Wijay pneumatic conveying system solutions.
Pneumatic conveying systems use gas to move granular, powdered, or fibrous materials through pipelines. Depending on air pressure, they operate as vacuum, positive pressure, or mixed systems, and as dense- or dilute-phase flows. They also support process controls like batching, impurity removal, metering, weighing, mixing, and recovery.
- +20% Production Efficiency: Automation boosts speed and reduces labor needs.
- –20% Labor Costs: Only 1–2 operators per line.
- Eco & Health Friendly: Dust-free, sealed, and precise material handling.
- Leak-Free & Low-Maintenance: Stable, simple, and easy to service.
- High-Precision Metering: Accuracy up to 2‰ ensures quality and fewer defects.
- User-Friendly: Highly automated for easy operation.
PNEUMATIC CONVEYING SYSTEM CASE STUDIES
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Pneumatic Conveying System for a Food Company
Multi-point vacuum system connecting 4 silos to 2 production lines. Achieved dust-free flour handling compliant with food hygiene standards. ↑ 20% production efficiency · Zero contamination incidents
Pneumatic Conveying System for Urea-Melamine-Formaldehyde Resin Production
Executed a fast-track turnkey project for a leading European chemical manufacturer. The custom solution for resin powder includes receiving, storage, conveying, and batching, meeting tight deadlines and earning the client’s official recommendation.
Pneumatic Conveying System for a Large-Scale Food Processing Facility
Implemented a comprehensive automated material handling solution for a major food manufacturer, combining powder and liquid ingredient processing. The system features CIP sanitation, precise temperature control, and multi-line integration, supporting a daily raw material intake of 500 tons with minimal maintenance requirements
Automated Ingredient Batching & Pneumatic Conveying System
Designed a turnkey automated material handling solution for a major sauce production facility, covering both cold and hot sauce production lines. The system integrates robotic bag opening, enclosed pneumatic conveying, and high-precision batching, achieving zero contamination incidents and a 20% increase in production efficiency.
Automated Batching & Conveying for a Potato Chips Manufacturer
Delivered a fully automated material handling system to address labor-intensive processes in a large-scale potato chips plant. The enclosed pneumatic conveying system handles 9 different ingredients over 60 meters, eliminating dust hazards, improving recipe accuracy, and meeting strict ATEX safety standards.
Pneumatic Conveying System for a Global Optical Fiber Cable Production Base
Developed an intelligent automated conveying system for the world’s largest optical fiber cable manufacturing facility. The system handles 9 powder and granular materials, serving 180 production lines with a conveying capacity of 60 tons/hour and a maximum distance of over 600 meters, fully integrated with MES and ERP systems.
WIJAY'S LONG-TERM CLIENTS
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PNEUMATIC CONVEYING EQUIPMENT
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ANY FURTHER QUESTIONS ABOUT PNEUMATIC CONVEYING SYSTEMS?
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