Auto weighing and batching systems are used in bulk powder handling procedures to ensure the right amount of material is received, conveyed, and delivered. Automated weighing and batching systems can precisely fill containers such as process vessels, hoppers, mixers, blenders, reactors, etc.
WIJAY is a leading provider of industrial automation and material handling solutions, specializing in the design, engineering, and integration of turnkey systems for powders, granules, liquids, and more. Our five core integrated systems work in tandem to deliver end-to-end solutions across pneumatic conveying, liquid transfer, central feeding, automated weighing, and full plant design—empowering manufacturers to cut costs, boost productivity, and scale their smart manufacturing operations.
TYPES OF WEIGHING AND BATCHING SYSTEMS
Gain-In-Weight (GIW) System
Gain-In-Weight (GIW) System
Loss-In-Weight (LIW) System
Loss-In-Weight (LIW) System
- A volumetric feeder feeds the material into a weighing hopper in a gain-in-weight batching system. The weighing hopper takes weight measurements as the material or powder is delivered, and the feeders continue to discharge material until a set weight is reached within the hopper, which triggers and signals the feeder to stop.
- Various materials are fed through multiple weigh hoppers in a loss-in-weight batching system. A weighing load cell is used to determine the weight of the material stored within each ingredient feeder. The system calculates how much weight was lost in the feeder as the feeders discharge material into a hopper. This enables the system to keep track of how much of each ingredient is released. These feeders offer faster batch preparation times at an increased cost.
- Any number of feeders can feed any number of materials into such a hopper. This batch is the further fed into any type of batch process. These feeders are an economical option, although they have a longer batch preparation time.
- WIJAY has over the years formed an expertise in designing and manufacturing top notch weighing and batching systems for various types of bulk powders and granules. Our units are known to be easy to install and operate.
INDUSTRY SOLUTIONS FOR WIJAY SYSTEMS
——————WIJAY——————
Food & Beverage
With years of experience in automated material handling for the food hygiene industry and rich industry expertise, Wijay has extensive experience in key processes such as CIP cleaning and SIP sterilization.
Plastics Industry
The system solutions designed by Wijay are highly efficient, clean, and extremely reliable. We can integrate the entire plant’s material storage, centralized drying, conveying, metering, dust removal, metal detection, and wire drawing control into a complete system, …
Chemical Industry
Wijay offers a wide range of services for the chemical industry, covering daily chemicals, adhesives, organic silicon and other fine chemicals, powder coatings, water-based paints and other coating products, chemical batteries, electrolytic …
Lithium Battery
Wijay provides automated systems for the conveying, storage, screening, metering, drying, and batching of cathode and anode raw materials for lithium batteries. We have supplied powder and fluid material automation systems to Futong Group and Bettery.
New Materials
With years of experience in the automated material handling field for the new materials industry and rich industry expertise, Wijay has served many world-renowned leading new material enterprises, designing and implementing systems for them, …
CUSTOMERS WE WORK WITH IN THE INDUSTRY
——————WIJAY——————
AUTOMATIC BATCH WEIGHING SYSTEM CASE STUDIES
——————WIJAY——————
Material Handling System for a Globally Renowned Enterprise in Jiangmen
Dongguan Environmental Protection Building Materials Pneumatic Conveying System
ANY FURTHER QUESTIONS ABOUT AUTOMATIC BATCH WEIGHING SYSTE?
Get Help Choosing Your Ideal Conveying Systems!
Find out what applies to your conveying system and products! Fill in the form to get free, personal advice from our engineers as well as comparisons with other technologies to find the best solution for your needs.