DENSE PHASE CONVEYING SYSTEM
DENSE PHASE CONVEYING SYSTEM
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Key Advantages:
- Maximum conveying distance: 10–300 meters;
- Maximum conveying capacity: 0.5–50 tons;
- Flow velocity: 1–10 m/s;
- Pressure: ≤0.3 MPa;
Energy savings: 45%; - Dust removal efficiency: 99.99%
Applications:
Conveying chemical raw materials (such as soda ash and calcium carbonate) from storage silos to reactors; conveying catalysts;
Requirements: Corrosion resistance (UHMWPE pipes); explosion protection (explosion-proof motors for dusty environments).
WIJAY SYSTEMS ADVANTAGES
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Dense phase conveying can transport a large amount of material in a shorter time and is suitable for large-capacity production needs. By optimizing the ratio of gas and material, efficient material transmission can be achieved. The material is transmitted in a high concentration state, requiring less gas and lower energy consumption, reducing direct contact with the pipe wall and reducing wear.
- +20% Production Efficiency: Automation boosts speed and reduces labor needs.
- –20% Labor Costs: Only 1–2 operators per line.
- Eco & Health Friendly: Dust-free, sealed, and precise material handling.
- Leak-Free & Low-Maintenance: Stable, simple, and easy to service.
- High-Precision Metering: Accuracy up to 2‰ ensures quality and fewer defects.
- User-Friendly: Highly automated for easy operation.
SUCCESS STORIES OF DENSE PHASE CONVEYING SYSTEM
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Custom Engineered Powder Conveying System for a 200,000-TPY Facility
WIJAY'S LONG-TERM CLIENTS
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INDUSTRY SOLUTIONS FOR WIJAY SYSTEMS
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Food & Beverage
With years of experience in automated material handling for the food hygiene industry and rich industry expertise, Wijay has extensive experience in key processes such as CIP cleaning and SIP sterilization.
Plastics Industry
The system solutions designed by Wijay are highly efficient, clean, and extremely reliable. We can integrate the entire plant’s material storage, centralized drying, conveying, metering, dust removal, metal detection, and wire drawing control into a complete system, …
Chemical Industry
Wijay offers a wide range of services for the chemical industry, covering daily chemicals, adhesives, organic silicon and other fine chemicals, powder coatings, water-based paints and other coating products, chemical batteries, electrolytic …
Lithium Battery
Wijay provides automated systems for the conveying, storage, screening, metering, drying, and batching of cathode and anode raw materials for lithium batteries. We have supplied powder and fluid material automation systems to Futong Group and Bettery.
New Materials
With years of experience in the automated material handling field for the new materials industry and rich industry expertise, Wijay has served many world-renowned leading new material enterprises, designing and implementing systems for them, …
RELATED EQUIPMENT
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Rotary Discharge Valve
Directional Valve
Screw Conveyor
Dust Collector
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