Introduction
In the global food processing industry, maintaining the highest standards of purity, efficiency, and environmental compliance is paramount. This case study explores our successful collaboration with Aviko, a world-renowned producer of potato products, to overhaul their material handling system. Faced with significant operational challenges, Aviko turned to Wijay for an innovative solution.
The Challenge: Contamination, Dust, and Breakage
Aviko’s existing pipe chain conveying system was causing multiple critical issues:
- Material Contamination: Wear and tear led to dust mixing with raw materials, compromising product quality.
- Poor Environmental Standards: Significant dust overflow in the workshop created a non-compliant and potentially hazardous production environment.
- High Breakage Rates: The conveying method was damaging fragile raw materials, leading to product loss and reduced yield.
- Maintenance & Efficiency Concerns: Tray wear and system instability impacted overall productivity.
The Wijay Solution: A Custom-Designed Pneumatic Conveying System
Responding to Aviko’s specific requirements, Wijay’s engineering team designed and implemented a state-of-the-art negative pressure pneumatic conveying system. This innovative approach replaced the outdated method with a cleaner, smarter, and more reliable solution.
System Highlights & Benefits
- Closed-Loop, Contamination-Free Conveying: Materials are transported within a fully sealed pipeline using negative pressure air as the carrier. This eliminates dust infiltration and protects raw material integrity.
- Drastically Reduced Dust & Breakage: The gentle, negative pressure method minimizes material impact during transport. This successfully lowered the breakage rate and contained dust, ensuring a cleaner workshop that meets strict environmental standards.
- High Efficiency & Stability: The system guarantees stable and consistent conveying with a capacity of 4 tons per hour, enhancing overall production throughput.
- Intelligent PLC Control: The complete system is managed by an automated PLC control system, offering simple, intelligent operation and a high degree of automation for optimized workflow.
Outcome
Wijay’s tailor-made pneumatic conveying system resolved Aviko’s core challenges, delivering a cleaner production environment, superior product protection, and efficient, automated material handling. This project underscores our commitment to providing cutting-edge industrial solutions that drive productivity and quality.
Ready to Transform Your Conveying Process?
If you are facing similar challenges with material contamination, dust, or efficiency in your production line, Wijay can engineer the perfect solution for you.
Contact us today to build your own customized, high-performance pneumatic conveying system.
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