This project is a leading enterprise in the optical communications industry and a Fortune China 500 company. Wijay designed an information-driven and intelligent automated material handling system for its cable manufacturing base in Jiashan—the largest of its kind globally. The system processes nine types of powdered and granular raw materials and two types of paste materials, supplying materials to 180 production lines across the facility. The system achieves fully automated centralized feeding, storage, drying, metering, and conveying for annual cable material production capacity of 90 million core kilometers. Processing capacity reaches 60 tons per hour, with maximum conveying distances exceeding 600 meters.
This project represents a comprehensive implementation of automation and informatization. All material information and usage data are measured and recorded. The system’s host software is deeply integrated with the factory MES system and interconnected with the enterprise ERP system, providing a reliable implementation platform for exploring Industry 4.0. Utilizing Wijay’s patented technology and innovative solutions, the project successfully overcomes industry challenges including wire drawing, dust control, high-efficiency drying, online metal removal, and ultra-long-distance conveying. This approach significantly reduces equipment investment and operational costs for customers. The online moisture content measurement and control technology substantially improves product yield rates, establishing a new technical benchmark for the industry.
