Core Summary: This article focuses on the automation upgrade needs of mooncake and filling manufacturers, detailing the technical solutions, innovative highlights, and implementation outcomes of Wijay’s customized food-grade slurry automation processing system. It showcases Wijay’s professional expertise in material automation within the food industry, providing a reference model for production upgrades in food enterprises.
1. Customer Background: Production Upgrade Needs of a Leading Mooncake Enterprise
The cooperative customer is a well-known mooncake and filling production enterprise with best-selling products at home and abroad. Its traditional manual production mode has three core pain points: limited production efficiency, insufficient product consistency caused by manual operation errors, and high raw material waste and labor costs. To solve the above problems, the customer clearly put forward the demand for upgrading to a fully automatic production system, with the core goals of improving production efficiency, ensuring product consistency, and reducing comprehensive production costs.
2. Customized Solution: Food-Grade Intelligent Slurry Processing System
Based on the customer’s core demands, Wijay tailor-made a food-grade automatic slurry processing system that meets national food hygiene standards. The core configurations and functions are as follows:
- Compliance Design: Strictly follows national food hygiene standards to ensure food production safety throughout the entire process
- Efficient Conveying Configuration: 4 automatic material lines operate in parallel, with a maximum conveying capacity of 5 tons/hour, which can cover a maximum conveying distance of 60 meters and a maximum conveying height of 3.2 meters, suitable for large-scale production scenarios
- Raw Material Adaptation Advantage: Professionally adapts to high-viscosity food raw materials such as lotus paste, malt syrup, and peanut oil, solving the problems of easy residue and uneven conveying of high-viscosity materials in traditional conveying methods
3. Technological Innovation: Dual-Core System Realizes Full-Process Automation
(1) Intelligent Conveying System: Precise Feeding and Quantitative Distribution
- Differentiated Feeding Design: Syrup is automatically fed by tank trucks to reduce manual transfer links; lotus seed slurry is manually fed into 3 special storage tanks to ensure the freshness of raw materials
- Precise Measurement Guarantee: High-precision flow meters are installed at key conveying nodes to monitor the material conveying volume in real time
- On-Demand Distribution Capacity: Realizes precise quantitative conveying to 24 frying pans, matching the production ratio requirements of different fillings
(2) Central Control System: Minimalist Operation and Labor Substitution
- Full-Process Automation: Covers the entire process of raw material feeding, storage, conveying, and measurement with automatic operation, no dead ends of manual intervention
- Minimalist Labor Configuration: Only 1-2 operators are needed to complete the full-system control through the computer interface, completely replacing the heavy manual feeding, transferring, and measuring work in the traditional production mode
4. Project Results: Multi-Dimensional Improvement of Production Value
- Accuracy Improvement: High-precision measurement and quantitative conveying mechanism significantly reduces manual operation errors and ensures the accuracy of feeding ratio
- Cost Optimization: Greatly reduces raw material residue waste, and at the same time reduces more than 80% of production labor input, significantly compressing comprehensive production costs
- Quality Assurance: The automatic production process is stable and controllable, improving the consistency of product taste and quality, and enhancing brand market competitiveness
- Efficiency Upgrade: Full-process automation and parallel operation of multiple material lines double the production efficiency compared with the traditional manual mode, supporting large-scale mass production needs during peak seasons
5. About Wijay: A Leader in Food Industry Material Automation
Wijay focuses on the R&D and implementation of material automation systems in the food industry. With profound industry accumulation and global service capabilities, it provides professional solutions for food enterprises. Its core strengths include:
- Industry Experience: 15 years of professional experience in food industry material automation, with a deep understanding of industry production pain points and compliance requirements
- Production Strength: Has a modern production base of over 20,000 square meters to ensure the mass production and delivery capacity of system equipment
- R&D Capability: Has a professional R&D center of over 3,000 square meters, continuously iterating core technologies and product solutions
- Global Layout: Establishes Hong Kong International Development Center and European Poland After-Sales Service Center to achieve full-cycle service coverage for domestic and foreign customers
